Design of – Assembly Tooling, Machining fixtures, Jigs, inspection fixtures, CE marking.
1. 2D Drawings
2. 3D Models
3. Risk Assessment documentation
4. PUWER assessment
5. Standards documentation
6. Stress Analysis
7. Operating instructions
8. MFMEA
9. FMEA
10. Reverse engineering
11. NC programming
12. Component design and test
13. Manufacturing process development.
Case Studies
Engine Core Stand
We were asked to urgently design a work stand that could support the entire core of a Trent 1000 the weight of this is 8000Kg. The tool was required to be designed in such a way it could be flat packed to enable cheap and quick airfreight to the end user, the tool then must be assembled by 2 fitters on site. Precision Tool Design designed the tool in Siemens NX9 to the customer specifications within 3 weeks as required by the customer. Supplied with the design was a full technical package including the following
- 3D models
- 2D drawings
- Operating instructions
- Risk assessments
- Stress Report
Fan Assembly Installation and Removal Tool
We were asked to design an assembly fixture that enables the assembly and dis-assembly of the fan blades and fan shaft assembly to the Trent 1000. This tool was an urgent requirement, so we worked in conjunction with the customer and the manufacturing company to concurrently design and manufacture this tool. The tool was complete through design and manufacture in 3 weeks. Precision Tool Design Designed the Tool in Siemens NX9 to the customer specifications. Supplied with the design was a full technical package including the following
- 3D models
- 2D drawings
- Operating instructions
- Risk assessments
- Stress Report
Module Lifter
We were asked to design a lifting tool that could lift the entire 05 module of a Trent XWB between assembly and machining operations. Precision Tool Design Designed the Tool in Siemens NX9 to the customer specifications. Supplied with the design was a full technical package including the following
- 3D models
- 2D drawings
- Operating instructions
- Risk assessments
- Declaration of conformity
- Stress Report
Module Machining Fixture
We were asked to design a machining fixture that accommodates entire 05 module of a Trent XWB and allows various machining operations. Precision Tool Design Designed the Tool in Siemens NX9 to the customer specifications. Supplied with the design was a full technical package including the following
- 3D models
- 2D drawings
- Operating instructions
- Risk assessments
- Stress Report
Air Turbine Lifting Fixture
We were asked to design a lifting tool that accommodates the air turbine starter of a Trent 7000 jet engine. Precision Tool Design Designed the Tool in Siemens NX9 to the customer specifications. Supplied with the design was a full technical package including the following
- 3D models
- 2D drawings
- Operating instructions
- Risk assessments
- Stress Report
- Declaration of conformity
Module Transportation Stand
We were asked to design a transportation stand that fit the entire 03 module of a Trent XWB this transportation was to take place between facilities. Precision Tool Design Designed the Tool in Siemens NX9 to the customer specifications. Supplied with the design was a full technical package including the following
- 3D models
- 2D drawings
- Operating instructions
- Risk assessments
- Declaration of conformity
- Stress Report